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How Ultrasonic
Cleaners Work
Theory of Ultrasonics
Ultrasonic cleaning depends upon cavitation, the rapid formation
and violent collapse of minute bubbles or cavities in a cleaning
liquid. This agitation by countless small and intense imploding
bubbles creates a highly effective scrubbing of both exposed and
hidden surfaces of parts immersed in the cleaning solution. As the
frequency increases, the number of these cavities also increases
but the energy released by each cavity decreases making higher frequencies
ideal for small particle removal without substrate damage.

Growth and collapse (implosion) of a cavitation vacuum bubble
Cavitation is produced by introducing high frequency (ultrasonic),
high intensity sound waves into a liquid. Consequently, the three
essential components of any ultrasonic cleaning system are: a tank
to contain the cleaning liquid, a transducer to convert electrical
energy into mechanical energy, and an ultrasonic generator to produce
a high frequency electrical signal.
Why an ultrasonic system?
The recognized advantages of ultrasonic cleaning are:
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Precision
Because ultrasonic energy penetrates into crevices and cavities,
any type of part or assembly can be cleaned. In many cases ultrasonic
cleaning is the only way to meet specifications, as in the cleaning
of precision parts or assemblies.
Speed
Ultrasonic cleaning is faster than any conventional cleaning
method in the removal of soil and contamination from parts.
Entire assemblies can be cleaned without disassembly. Often,
its labor saving advantages make ultrasonics the most economical
way of cleaning.
Consistency
Unlike manual cleaning, ultrasonics offers unmatched cleaning
consistency, whether pieces to be cleaned are large or small,
simple or complex, handled singly, in batches, or in an automated
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Theory of Ultrasonics
Selecting A Cleaning Process And Cleaning Solutions
Three Major Factors To Consider
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